I Tried Dozens of Caps Before Finding These Two That Actually Fit My XL Head

If you have a larger head (7 5/8"+), you know the frustration. You try on a cap, the button barely closes, the fabric stretches tight, and the sides pinch your temples. "One-size-fits-all" becomes a joke.

After trying 47 different caps over the past year, I finally found two that actually work: Lift Down's Classic and Wool caps in XL.

The difference? Most "XL" caps are just scaled-up versions of regular sizes. Lift Down redesigned theirs from scratch with proper crown depth, adjusted panel angles, and a rear opening shaped for larger heads.

What Makes These Different

I spent three months wearing these caps daily to see if they held up. Here's what I noticed:

The crown depth is the game-changer. Regular caps sit on top of your head. These actually envelop it. The extra 15mm of depth means the cap sits lower, the brim shades your eyes properly, and there's no weird mushroom effect.

The Classic version uses a lightweight cotton blend that breathes well but still has structure. After 50+ wears and multiple washes, it hasn't lost its shape. The Wool cap is heavier—better for fall and winter—with a premium feel that justifies the higher price.

Pro tip: If you're between sizes or have thick hair, go XL. The adjustable snapback gives you room to dial it in, and the free exchange policy means you can swap if needed.

What Other Big-Headed People Are Saying

"I have a fair-sized head, 7 5/8-7 3/4, depending on the hat and 'One Size Fits All' fits me like 'Youth Size'. Not enough volume in the crown, and my eyes aren't adequately shaded. I was excited to see Lift Down offers XL. I ordered the Classic Cap in emerald green and received a well-made, handsome cap that sits low on my head, with a generous bill that shades my eyes and glasses, and is perfectly comfortable."
MT
Mark T.
★★★★★
"My husband loved the hats. He is a tall man and regular hats weren't deep enough. We love the dusted colors."
BS
Bridget S.
★★★★★
70K+ XL Caps Sold
4.8★ Average Rating
73% Buy 3-Packs

The Color Selection Actually Matters

Here's where most cap companies fail people with XL heads: limited color options. Lift Down offers 20+ colors in both styles, from safe neutrals to statement colors that actually work.

I ended up with five caps: two Classic (Onyx Black and Navy Blue for everyday), two Wool (Deep Onyx and Mahogany Brown for cooler months), and one Classic in Emerald Green because sometimes you need color.

Bestselling 3-Pack Combos (Save 25%)

Most customers buy 3+ caps to get the discount. We've curated our 10 most popular color combinations in both Classic ($54) and Wool ($85.50) styles. No decision paralysis—just grab your favorite combo and save $18-$28.50!

Classic Cap

$54 per 3-Pack (Save $18)

All XL Size

Wool Cap

$85.50 per 3-Pack (Save $28.50)

All XL Size
12 Month Warranty
Free Size Exchanges
Trusted by 170,000+

Recent XL Reviews

Why 73% Buy 3-Packs

Once you find a cap that actually fits, you want backups. Simple as that. Plus, Lift Down offers 25% off their curated 3-packs—$18 off Classic bundles and $28.50 off Wool collections.

They've put together their 10 most popular color combinations for each style, eliminating decision paralysis. Pick the palette that matches your wardrobe and you're done.

Not Sure What Size You Need?

Take our 30-second quiz to find your perfect fit

How do "one size fits all" caps usually fit you?

They fit perfectly
No issues with standard caps
Too tight / uncomfortable
Squeezes my temples or leaves marks
The back strap barely closes
Maxed out at the largest setting

What's your fitted cap size (if you know it)?

7 1/4 or smaller
Regular sizing
7 3/8 to 7 1/2
Standard sizing
7 5/8 to 7 3/4
Larger sizing
7 7/8 or larger
XL sizing needed
I don't know
Never measured

Do you have thick/voluminous hair or braids?

No
Regular hair volume
Yes
Thick hair, braids, or afro

Your Recommended Size:

XL

Shop XL 3-Packs Now
Start Over
"First time in my adult life a baseball cap that fits my FAT head!! Thanks so much for the XL sizing!"
JL
Jeff L.
★★★★★

Disclosure: This article contains links to Lift Down products. While the author purchased the initial cap with their own money, Lift Down provided additional products for review purposes. All opinions are honest and based on real experience.

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