I Tried Dozens of Caps Before Finding These Two That Actually Fit My XL Head

If you have a larger head (7 5/8"+), you know the frustration. You try on a cap, the button barely closes, the fabric stretches tight, and the sides pinch your temples. "One-size-fits-all" becomes a joke.
After trying 47 different caps over the past year, I finally found two that actually work: Lift Down's Classic and Wool caps in XL.
The difference? Most "XL" caps are just scaled-up versions of regular sizes. Lift Down redesigned theirs from scratch with proper crown depth, adjusted panel angles, and a rear opening shaped for larger heads.
What Makes These Different
I spent three months wearing these caps daily to see if they held up. Here's what I noticed:
The crown depth is the game-changer. Regular caps sit on top of your head. These actually envelop it. The extra 15mm of depth means the cap sits lower, the brim shades your eyes properly, and there's no weird mushroom effect.
The Classic version uses a lightweight cotton blend that breathes well but still has structure. After 50+ wears and multiple washes, it hasn't lost its shape. The Wool cap is heavier—better for fall and winter—with a premium feel that justifies the higher price.
Pro tip: If you're between sizes or have thick hair, go XL. The adjustable snapback gives you room to dial it in, and the free exchange policy means you can swap if needed.
What Other Big-Headed People Are Saying
The Color Selection Actually Matters
Here's where most cap companies fail people with XL heads: limited color options. Lift Down offers 20+ colors in both styles, from safe neutrals to statement colors that actually work.
I ended up with five caps: two Classic (Onyx Black and Navy Blue for everyday), two Wool (Deep Onyx and Mahogany Brown for cooler months), and one Classic in Emerald Green because sometimes you need color.
Bestselling 3-Pack Combos (Save 25%)
Most customers buy 3+ caps to get the discount. We've curated our 10 most popular color combinations in both Classic ($54) and Wool ($85.50) styles. No decision paralysis—just grab your favorite combo and save $18-$28.50!
Classic Cap
$54 per 3-Pack (Save $18)
Wool Cap
$85.50 per 3-Pack (Save $28.50)
Recent XL Reviews
Why 73% Buy 3-Packs
Once you find a cap that actually fits, you want backups. Simple as that. Plus, Lift Down offers 25% off their curated 3-packs—$18 off Classic bundles and $28.50 off Wool collections.
They've put together their 10 most popular color combinations for each style, eliminating decision paralysis. Pick the palette that matches your wardrobe and you're done.
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Disclosure: This article contains links to Lift Down products. While the author purchased the initial cap with their own money, Lift Down provided additional products for review purposes. All opinions are honest and based on real experience.