How to Pack Baseball Caps for Travel Without Crushing Them

How to Pack Baseball Caps for Travel Without Crushing Them

Posted by Marielle Jennica on

Traveling with your favorite baseball caps is a must—whether you’re heading out for a weekend trip, a hike-heavy itinerary, or just want an easy accessory to pull an outfit together. But if you’ve ever pulled a cap out of your suitcase only to find a crushed crown or bent brim, you know packing matters. The good news: with a few simple techniques, you can pack baseball caps for travel without wrecking their shape.

Best Methods for Protecting Your Caps

The goal is simple: keep the crown supported and the brim protected. Here are a few reliable ways to do it:

  • The “Stuff the Crown” method: Fill the inside of the cap with soft items like socks, tees, or underwear. This supports the crown so it doesn’t cave in under pressure.
  • Cap-on-top packing: Place your hat near the top of your suitcase (or right under the lid) so heavier items don’t crush it.
  • Use the brim as a divider: Lay the cap crown-up and pack soft clothing around it. Avoid placing hard items directly on the brim.
  • Hat travel case (best for longer trips): If you travel frequently with caps, a structured hat case offers maximum protection and keeps multiple caps safe.
  • Clip it to your bag: For quick travel days, clipping a cap to the outside of a backpack can work—just keep it away from friction and rain.

What to Avoid When Packing

A few common mistakes can quickly ruin a cap’s shape. Avoid these when you’re packing:

  • Don’t flatten the crown: Packing a cap upside down or pressing it flat will crease the crown and distort the fit.
  • Don’t bend the brim: Folding the brim might seem convenient, but it often creates permanent warping or crease lines.
  • Avoid heavy items on top: Shoes, toiletries, or chargers can crush the crown and leave dents that are hard to fix.
  • Skip plastic bags for long trips: They don’t offer structure and can trap moisture, leading to odor or fabric damage.

If you’re unsure, pack your cap as if it were a delicate item—because once the shape is gone, it’s hard to fully restore.


Shop Lift Down Baseball Caps

If you’re traveling often, it helps to bring a cap that’s built for everyday wear and holds up over time. Lift Down’s Classic Cap is a clean, durable essential designed for comfort and versatility—perfect for travel days, outdoor plans, and everything in between.

Shop the Classic Cap →

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