Traveling with your favorite baseball caps is a must—whether you’re heading out for a weekend trip, a hike-heavy itinerary, or just want an easy accessory to pull an outfit together. But if you’ve ever pulled a cap out of your suitcase only to find a crushed crown or bent brim, you know packing matters. The good news: with a few simple techniques, you can pack baseball caps for travel without wrecking their shape.
Best Methods for Protecting Your Caps
The goal is simple: keep the crown supported and the brim protected. Here are a few reliable ways to do it:
- The “Stuff the Crown” method: Fill the inside of the cap with soft items like socks, tees, or underwear. This supports the crown so it doesn’t cave in under pressure.
- Cap-on-top packing: Place your hat near the top of your suitcase (or right under the lid) so heavier items don’t crush it.
- Use the brim as a divider: Lay the cap crown-up and pack soft clothing around it. Avoid placing hard items directly on the brim.
- Hat travel case (best for longer trips): If you travel frequently with caps, a structured hat case offers maximum protection and keeps multiple caps safe.
- Clip it to your bag: For quick travel days, clipping a cap to the outside of a backpack can work—just keep it away from friction and rain.

What to Avoid When Packing
A few common mistakes can quickly ruin a cap’s shape. Avoid these when you’re packing:
- Don’t flatten the crown: Packing a cap upside down or pressing it flat will crease the crown and distort the fit.
- Don’t bend the brim: Folding the brim might seem convenient, but it often creates permanent warping or crease lines.
- Avoid heavy items on top: Shoes, toiletries, or chargers can crush the crown and leave dents that are hard to fix.
- Skip plastic bags for long trips: They don’t offer structure and can trap moisture, leading to odor or fabric damage.
If you’re unsure, pack your cap as if it were a delicate item—because once the shape is gone, it’s hard to fully restore.

Shop Lift Down Baseball Caps
If you’re traveling often, it helps to bring a cap that’s built for everyday wear and holds up over time. Lift Down’s Classic Cap is a clean, durable essential designed for comfort and versatility—perfect for travel days, outdoor plans, and everything in between.
